DOGASEPTIC

With a completely enclosed processing tunnel with sterile air overpressure, the DOGASEPTIC filling and sealing machine is the ultimate answer for ultra-clean and aseptic processing thanks to packaging material sterilisation and safe germ reduction.

Completely enclosed machine, with sterile air overpressure.

Providing the safest levels of hygiene with germ reduction up to log 6 bacillus subtilis, the DOGASEPTIC filling and sealing machine for pre-formed cups completes the process thanks to a conveyor inside an enclosed tunnel with sterile air overpressure. The DOGASEPTIC is ideal for fermented milk products, desserts, aerated products, cream, fruit preparations/sauces, soft drinks, etc. Maximum filling volume reaches 550 ml and output ranges between 9,600 and 20,160 cups/h.

DOGASEPTIC Highlights

1. Completely enclosed machine.
2. Conveyor in an enclosed tunnel with sterile air overpressure.
3. Ultra-clean or aseptic execution, according to specific needs.
4. Divided product hopper for assorted filling as an option.

Products to be filled

The DOGASEPTIC was designed for multi-layer and assorted filling of liquid to pasty products - with or without particulates - as well as all types of yoghurt and desserts such as custard, pudding and mousse - with and without cream toppings.

Filling Solutions

With its' long term experience in filling liquid to pasty products into different kind of cups GASTI offers a large variety of different filling possibilities. The fillers are known for their outstanding filling accuracy, a factor which inevitably leads to minimal product loss and enhanced productivity. Covering a wide range of filling styles, countless customized and tailor-made design possibilities are available to satisfy specific requests.

Cup formats

Different kind of cup formats of pre-formed cups can be filled.

TECHNICAL DATA

Round cup max. Ø: 115 mm (DS 42), 75 mm (DS 62), 95 mm (DS 82)
Fill volume main filler: 25 – 250 ml or 50 – 500 ml or 70 – 700 ml
Min./max. cup height: 50/130 mm (DS 42 + DS 82), 50/115 mm (DS 62)
Fill volume pre-/post-filler: 12,5 – 125 or 25 – 250 ml

MATERIALS

Cups: Pre-made stackable cups made of PP
Lids: Pre-cut diaphragm lids made of embossed or plain aluminum foil (≥ 40 µm), or made of suitable PET or paper composite films with features for mechanical separation
Snap-on lids: Pre-made, stackable snap-on lids made of PET etc.

OUTPUT

DOGASEPTIC 42: 9,600 cups/h
DOGASEPTIC 62: 14,400 cups/h
DOGASEPTIC 82: 20,160 cups/h

STANDARDS

Standard configuration: Servo driven, vertical cup destacker, fill station (CIP), incl.nozzles & level capacity, diaphragm lid applier, heat sealing, cup lifting out
Hygiene: Aseptic

OPTIONS

Hygiene: Downgrade to Ultra-clean
Filling: Pre- and post-filler
Others: Cup stack buffer magazine, particle remover, leakage test, inkjet printing, snap-on lid, format flexibility, STERIMATIC, servo driven

Video