Water jet cutting of food products is a much more efficient process than traditional knife cutting in terms of hygiene, precision, maintenance, energy savings, and cost reduction.
The main difference between water jet cutting and cutting food products with a conventional slicer is that instead of steel knives, the working body is a water jet, which is fed under high pressure through a nozzle with a small diameter hole and, falling on the surface of the product, cuts it throughout the entire volume.
Advantages of water jet cutting:
■ increased accuracy of product portioning according to the main parameters;
■ minimization of raw material losses;
■ performance stability, productivity, high product quality;
■ safe operation of the device;
■ purity and safety of products due to the lack of contact with metal blades.
The computerized water flow control system allows you to set and accurately execute the trajectory of the cut of the maximum complexity.
The product is loaded onto the inlet conveyor, which delivers it to the area where the scanning process takes place. At this stage, the processor creates a three-dimensional image of the scanned product, and the software analyzes the received information and determines the optimal slicing strategy for each individual unit of product based on the received data and previously entered conditions.
Type of product |
Features of portioning using water jet cutting |
Final products |
Poultry |
Possibility to get naturally shaped steaks as a result of the fillet cut. The portioned parts obtained after cutting the fillets fully comply with the most stringent requirements for their weight, length, and width. |
Fillets, cubes, strips, nuggets. |
Fish |
To cut the fish fillet into portions, you need to make oblique cuts at a certain angle, and to cut off the abdominal part, you need a complex-shaped incision. After scanning, the product can be cut in any way: with and without separation of the tail, with cutting into separate pieces, while maintaining the constancy of mass and shape, taking into account the completeness of the use of raw materials. |
Slices, steaks, cubes, strips. |
Pork |
When working with pork, it is important to trim the bacon from the product - excess fat or the entire layer. The system can choose a cutting path to cut the entire layer without damaging the muscle tissue, or leave a certain thickness of bacon on a piece of steak or slice |
Chops, steaks, natural cutlets, medallions, rolls, cubes, strips. |
Beef |
During automated cutting, the program calculates the weight of each portion with a minimum error, and also intelligently trims the fat layer to the specified values. |
Steaks, entrecote, rump, beefsteak, schnitzels |