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FSF
The FSF Bag-in-box machine: Increasing efficiency and production flexibility, reducing cost.
Descrição
Increasing efficiency and production flexibility, reducing cost.
The FSF Bag-in-box machine: Increasing efficiency and production flexibility, reducing cost.
The unrivalled performance, flexibility and reliability of the FSF machine, combined with excellent quality of films and fitments, empowers you to be manufacture bags more cost-effectively and of higher barrier quality.
On-demand bag making eliminates the need for stocking one or more sku’s of pre-made bags.
Completely automatic equipment reduces labour and maintenance costs.
Rotary filling increases fill speeds up to four times over traditional linear filling in FSF machines.
Two versions (single or double lines) suits different production volume requirements.
Positive-air enclosure equipment keeps contaminants out of both bag making and filling operations.
A specially designed cartoning system protects the bags at this critical packaging stage.
FSF equipment for liquid and semi-liquid products:
In-house, on site, in-line production and filling of bag-in-box.
Gentle filling process, the reduced amount dissolved oxygen in the bag enables longer shelf-life.
Line consists of bag-maker, taps inserter, rotary filler, carton erector, handle applying machine. All in one!
Clean-in-place (CIP) machine cycles are applicable. CIP cycle controlled by filler programming, works in-line with your existing CIP system to complete CIP circuit. This is a customer-dependent processes and can be initiated from the CIP screen. Our expert equipment field service technicians can support and maintain this filler for your continued success.
FSF Technology.
Full servo motion
This smart servo-control system allows independent operation between the different stations, offers great reliability and little maintenance.
Carousel
The carousel transport system patented by Bossar is the ideal technical solution for heavy and large volume packaging formats. It consists of mechanical grippers assembled on a linear carrousel with intermittent motion that hold the pouches, keeping its position during the complete filling and sealing process.
Clean & ultraclean
Clean and Ultraclean levels achieved are achieved during packaging by means of laminar flow, U.V. lamps and/or hydrogen peroxide. These applications are required to fill fruit juice, compote, yogurt and dairy products.
Mirror machine
Placing one standard machine in front of the other operating the opposite direction makes operating easier and reduces staff required to control them.
Filling options.
Each product requires a specific filling technology. Aseptic, ultraclean, ambient and hot-fill; we have it all.
Hot Fill. High-acid products
Hot-fill processing fills heated, commercially sterile product in non-sterile packaging.The product is held for a predetermined time and temperature to sterilize the packaging prior to the filling process. The longer hold time at high temperatures reduces quality of the product. Only high-acid products can be hot-filled and held at ambient temperatures without refrigeration.
Clean Fill. Cold-chain Solution
The ambient fill method uses cold to kill bacteria. The food also remains cool until it is time to fill the containers. Cold filling is popular because it does not require the use preservatives or other food additives to protect food. Cold filling is used for packing food products that have dairy as a main ingredient. Therefore, any food that has milk or cream as its base is suitable for the cold filling process.
Ultra Clean. Cold-chain Solution, high sterility
Ultra clean levels are achieved in packaging by means of laminar flow, U.V. lamps and/or hydrogen peroxide. Essentially to achieve high sterility levels for short shelf-life products. These applications are required to fill fruit juice, compote, yogurt and dairy products intended for the Cold-chain distribution.
Aseptic. Shelf-stable solution
Aseptic processing and packaging is the filling of commercially-sterilized products into pre-sterilized containers. Commercially sterile, cooled product is processed separately from the packaging. Incoming packaging is sterilized independently from the product. Packaging is filled and hermetically sealed with a pre-sterilized closure in an atmosphere free of microorganisms (refer to diagram below).
Sealing options.
We have pioneered a revolutionary sealing technology which will empower our customers to choose for sustainable and recyclable packaging solutions. Regardless of this, we are glad to offer the more traditional sealing methods, such as Ultrasonic and Heat sealing.
Heat Seal. The Classical Way
- Based on electric resistance.
- Reliable and low cost.
- Easy engineering.
- Cooling step is needed.
- Multiple steps are needed to guarantee sealing quality, increasing the total machine footprint.
Ultrasonic Seal. Cold Sealing
- Using high frequency vibrations, it seals the packaging due to molecular vibration within the film.
- Hermetic seals regardless of seal area contamination.
- Significant reduction in packaging material consumption due to:
- Smaller sealing area.
- Reduced head space in the pouch.
- High reproducibility process.
- Quicker sealing times.
- Mechanical cutting and sealing in the same step.
Induction Seal. The Revolutionary Sealing Method
- Novel sealing system based on heat-generation by electro-magnetic field.
- Heat and Cooling in one single step:
- Less stress to the film.
- Sealing jaws remain closed until film is cold.
- Continuous motion sealing process.
- Adjustable to any film structure.
- Sealing time reduced by 1/3 of the time compared with Heat sealing.
- Designed for Circular Economy packaging.
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