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H2200 ROBOTIC PLATFORM
Defects or the finest crack in your production assets can pose considerable product quality risks.
Descrizione
Product quality and food safety are top priorities in your industry. Defects or the finest crack in your production assets can pose considerable product quality risks.
The patented vacuum crawler technology featured in our V-, M- and H-series robotic platforms, helps you identify and track even the smallest defects. The technical integrity of your equipment is guaranteed thanks to advanced, NDT inspection technology.
With a setup time that is significantly shorter than when using traditional inspection methods, our robotic inspections are faster. Your production will be up and running again quickly.
Create a significantly safer working environment: the robots are remotely operated so there is no need for inspectors to enter confined spaces. Whatever size tank, spray dryer, boiler, silo or vessel, our highly manoeuvrable robots climb on all smooth ferrous and non-ferrous surfaces.
Weight: 12 kg (without camera)
Dimensions: 395 x 383 x 297 mm (W x L x D)
Material: Designed for coated and lined carbon steel
Maximum Cable Length: Standard 40 m can be extended up to 100 m
Constr. materials: UHMWPE, aluminium, rubber, neodymium permanent magnets
PERFORMANCE
Power consumption: 350 W
Power supply: 35V / 10amp
Operational temperature range: 0°C to 50°C
(configuration for other temperatures are available)
Nominal diameter for operation (mm): 2200
Maximum surface roughness (μ Ra): < 6.5
Maximum payload: 5 kg
SPEED
Maximum linear speed: 200 mm/sec
Tracked based differential steering: Yes
ADHESION SYSTEM (VACUUM & MAGNET)
- Active and passive sliding suction adhesion system
- 4x adhesion pads – redundancy built into the suction system
- Active vacuum pump system, prevents the robot from falling in case of power loss
- Increase adhesion capability on carbon steel or rough surface
- Adhesion system force (max) (N) 878
CERTIFICATIONS
- In process
CONTROL CASE
- Easy to set up and versatile
- Fully integrated control system
- Standard game controller to drive the robot
- Daylight readable LCD screen – even in the brightest light
- Pelican Air 1637 carrying case
- Tested against the ISTA-6-FedEx-A standard
WORKING SURFACES
- Designed for hybrid surfaces (eg. Coatings and linings) and carbon steel surfaces.
PAYLOAD CAPABILITY
- Visual inspection cameras as standard payload
- Ultrasonic thickness tester
- Customized NDT tools
OTHER CAPABILITIES
- Transition between floor and wall (without payload) 90-degree angle only
HOW OUR ROBOTIC PLATFORMS BOOST PRODUCTIVITY AND SAFETY IN THE FOOD INDUSTRY
LOWER COSTS AND IMPROVED SAFETY
No need for scaffolding means less costs. And no working at heights. With no scaffolding there is no risk of dents, scratches or other damage to the vulnerable surface of food production equipment. Most importantly, there is no need for human entry into confined spaces, thereby significantly boosting worker safety.
COMPREHENSIVE INSIGHTS INTO EVEN THE SMALLEST DEFECTS
Thanks to the high definition 30x optical zoom camera, our robots can detect and precisely localize defects as small as 65 microns that are invisible to the naked eye. Scan and size the exact dimensions of any defects, including pitting and cracks. Or measure wall thickness using the UT probe.
HIGHLY ACCURATE AND HIGH TURNAROUND TIME
Any defects are marked by the robot and reported real-time. If required, our repair team can carry out instant repairs. The robot moves to the next asset as the repairs get carried out. This highly efficient system minimizes downtime while increasing the accuracy of repairs.
IMPROVE PRODUCTION RELIABILITY
Extend the life cycle of resources and optimize your equipment performance. Use the data from the robotic inspection for better maintenance planning. Accurate localization enables follow-up inspections of wear and tear to sustain asset operations over time.
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