ProSpect TS/TD-30 for Liquids

ProSpect® In-Line Dairy Analyzer.

• In-Line, real-time constituent analysis
• Fully integrated, complete system
• Laboratory grade results
• Compatible with any process system

The ProSpect In-Line Dairy Analyzer provides real-time constituent analysis of fat, protein, moisture, and total solids as well as other components. The ProSpect Dairy Analyzer is available in 2 configurations: a single version that measures one in-line dairy product flow, and a double version that measures two in-line flows. The enclosure is configurable for both single and double versions.

The ProSpect In-Line Dairy Analyzer is designed to provide laboratory grade results in real-time for a variety of dairy liquids and slurries including butter, cheese, yogurt, milk, whey protein isolate (WPI), whey protein concentrate (WPC) and milk protein concentrate (MPC). Data is readily viewable on the built-in touch screen display. In addition, data can be transferred to automated control systems for continuous formula adjustments. This frequent output of analytical results aids in consistently high product quality while optimizing efficiency use of constituents.

Engineered for the harsh conditions of the production environment, Stainless Steel construction is used for both the enclosure and flow cells. The products withstand moisture, vibration, and temperature extremes. 3A flow cells are fully CIPable and the air conditioned, water proof, shock mounted enclosure meets NEMA 4X standards.

Unlike other products, the ProSpect In-Line Dairy Analyzer comes as a complete product including an industrial computer that operates the system, displays and outputs the analytical results, calculated variables, trends and hardware diagnostics, to get the best analysis possible. Preventative maintenance and calibration services are available to keep systems up and running.

High Quality In-Line NIR Spectroscopy

Simultaneously analyzes protein, fat, total solids, and moisture
Dedicated industrial computer included to perform measurement calculations from simple calibration file
Laboratory level accuracy
Direct measurement reduces off-line sampling delays and waste

In-Line, Real-Time Data

Data sent to factory PLC every 5 – 30 seconds depending on configuration
Automatic and continuous formula adjustments with factory system
Ensures product quality, consistency and traceability
Reduces product waste

Stainless Steel Enclosure and Flow Cells

Able to withstand harsh environments including moisture, vibration, and temperature extremes
Enclosure meets NEMA 4X standards
3A flow cells are fully CIPable for easy cleaning
Various path lengths in flow cells are available for optimal measurements

Complete Product Compatibility with any Process System

ProSpect Analyzers come complete with everything needed to analyze Dairy products
Seamlessly integrates with existing PLC/Control platform
Easy data communication allows your process system to record data for process improvements

Superior Support and Service

Experienced technicians ensure your system is installed and configured to work
Preventative Maintenance available to maximize uptime
Calibration services help to ensure accurate analysis

Capabilities

Detector: Near Infrared (NIR) Spectroscopy with back thinned CCD
Measurement Mode: True transmission with opposing excitation and collection probes (850-1100 nm range)
Analysis Time: 5 – 30 seconds
Flow Cells: Fully CIPable available in 2”, 3’, 4”, 6’, 8”, and 10” diameter sizes. Meets all 3A sanitary requirements. Note: Flow Cells come in 5 mm, 10 mm, 15 mm, and 20 mm path lengths.
Mechanical Enclosure Size: 55” H X 36” W X 16” D (139.7 cm X 91.44 cm X 40.64 cm)
Weight: Coming soon
Enclosure Rating: Meets NEMA 4X standards IP66 Internal insulation
Free Standing Stand: 29” H X 36” W X 24” D (73.66 cm X 91.44 cm X 60.96 cm)
Calibration: Multivariant calibration method based on laboratory samples
Calibration Methods: Calibration is performed by MOCON service tech (on-site or remote)
Display: 19” color LCD touchscreen for local information and control
Software: Included ProSpect software provides local measurement information and interface to load calibration files
Communication / Data Output: 10/100 Ethernet through internal isolating switch / hub; from 2-20 mA output; on PLC computer built-in touch panel
Alarms: Multilevel concentration and fault alarms, audible and visual
Power Supply: 115 VAC at 60 Hz, 13.85 Full Load Amps Optional: 240 VAC at 50 HZ, 6.75 FLA (includes built-in power filter/surge protector
Operating Temperature: 65 to 95°F (18 to 35°C) Note: Product comes with air conditioner
Operating Humidity: 0 to 95% (non-condensing)

Dairy Process Control for:

• Butter
• Cheese
• Yogurt
• Sour Cream
• Fluid Milk
• Mozzarella Cheese
• Whey Protein Isolate
• Cheese Milk Standardization
• Whey Protein Concentrate