COMBISEPTIC

The filling and sealing machine COMBISEPTIC is a continuous-motion, accurate and efficient solution for yoghurts and desserts, suitable for different hygienic standards and allowing maximum flexibility thanks to its modular concept.

The format-flexible multi-layer filler for different hygiene levels. Modular construction, flexible in size and equipment
Offering wide scale flexibility in terms of size, shape and multi-layer presentations, the COMBISEPTIC filling and sealing machine handles liquid-to-pasty products with or without particulates.

Maximum filling volume reaches 550 ml and output ranges between 9,000 and 18,000 cups/h. Additional flexibility is possible with simultaneous filling of 2 different formats. Depending on the market and product requirements, the following hygiene levels are available: ‘clean’ and ‘ultra-clean’.

The COMBISEPTIC handles fermented milk products, soft drinks, single and multi-layer desserts – also for spiralled or vertical-layer defined products or similar special product presentations, aerated products, fruit preparations/sauces, rice puddings, instant soups, cereals/dry products, etc.

COMBISEPTIC Highlights

1. Controlled, sterile air supply in the filling area up to the sealing station.
2. Modular concept with format-flexible design.
3. Simultaneous filling of 2 different formats.
4. Clean and ultra-clean execution, according to specific needs.

Products to be filled

The COMBISEPTIC is able to fill liquid to pasty products such as plain or fruited yoghurt, white cheese, crème fraîche, mousse, custard, dips, processed cheese, etc.

Filling Solutions

With its' long term experience in filling liquid to pasty products into different kind of cups GASTI offers a large variety of different filling possibilities. The fillers are known for their outstanding filling accuracy, a factor which inevitably leads to minimal product loss and enhanced productivity. Covering a wide range of filling styles, countless customized and tailor-made design possibilities are available to satisfy specific requests.

Cup formats

Different kind of cup formats of pre-formed cups can be filled.

TECHNICAL DATA COMBISEPTIC
Diameter round cup: 97 mm (CS 41 and CS 81), 130 mm (CS 61)
Filling volume main filler: 25 – 250 ml or 50 – 500 ml or 150 – 1.100 ml
Min./max. cup height: 50 / 160 mm
Filling volume pre-/post filler: 10 – 60 ml or 10 – 160 ml or 25 – 250 ml

MATERIALS
Cups: Pre-made stackable cups made of PP or PS
Lids: Pre-cut diaphragm lids made of embossed or plain aluminum foil (≥ 40 µm), or made of suitable PET or paper composite films with features for mechanical separation
Snap-on lids: Pre-made, stackable snap-on lids made of PET or PP

OUTPUT
COMBISEPTIC 41 9.000 cups/h

COMBISEPTIC 61 12.000 cups/h

COMBISEPTIC 81 16.200 cups/h

STANDARDS
Standard configuration: Vertical cup destacker, filling station (CIP), incl. nozzles & level capacity, diaphragm lid applier, heat sealing, cup lifting out
Hygiene: Clean

OPTIONS
Hygiene: Ultra-clean
Filling general: Pre- and post filler
General: Cup stack buffer magazine, particle remover, leakage test, inkjet printing, snap-on lid, format flexibility, servo driven, airmatic

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