RB Filling & Capping

Versatile & evolutionary rotary filler-capper for all your liquid products!

Filling & Capping

• Accurate filling
• Long life
• Excellent cleanability

Containers: from 100g to 60kg
Materials: PET, PP, PS, Aluminium, Glass, …
Outputs: up to 42 000 containers/h (1 L)

Electronic weigh filler-capper, made of 304 stainless steel and designed to fill a wide variety of products into various containers sizes and shapes. Our rotary weigh filers are the ideal solution to fill any homogeneous liquid products, including food, fragile, abrasive, corrosive or inflammable products.

An average lifetime of over 20 years

Our machines are built to last and integrate proven, long-lasting technology and materials with low maintenance. The solid structure reduces vibrations, increases accuracy and provides a safe production environment for your operators.

Advantages

Savings through reduced product giveaway due to high fill accuracy

The net weight fillers of Serac can be expected to save considerable amount of product for the manufacturer through reduced product giveaway on account of high fill accuracy. An accuracy of approx. 1g/liter (1 sigma standard deviation) can be expected! The savings often completely offset the price of the machine in a few years of operation.

Automated product change-over

With the new version of nozzle, there is no need to compromise between foamy and viscous products on the same filling line. The operator simply selects the product & package from the machine interface to adjust the filling cycles. There is no calibration required, no settings to alter and downtime is considerably reduced.

Quick format changeovers

Serac uses the Single Minute Exchange of Die –SMED- methodology to optimize both the accuracy of machine settings and the change-over speed.

• No “trial & error” settings necessary
• No tools
• Quick identification using color codes
• Made of HDPE or stainless steel

Reduce effluents and water usage

Our CIP system is designed to remove all product traces with minimal use of cleaning solution, both inside and outside of the tank (scales, table, filling nozzles). We also provide closed loop “dry” cleaning with automatic placement of collectors under the filling nozzles.

Technical characteristics

Filling

• Net Weight Control of the filling, which is extremely accurate and consistent
• Stable and Repeatable Product Filling that automatically adjusts to compensate for variations in Aeration, Temperature or Viscosity of your product
• Reduced Product Wastage or give away leading to increased profit
• Clean Filling with minimum foam creation or risk of drips/stringing from the nozzles after filling.

Capping

• Excellent repeatability and homogeneity of the capping torques at all speeds
• Quick format changeover with no tools required
• High versatility to multiple capping needs
• Reliable and smooth cap handling with no rotation during pick-up
• No manual torque adjustments with centralization on the HMI.

Optional equipment

• Pneumatic or brushless capper
• Enclosed cabin and sterile air generator
• Brushless synchronization with other equipments
• Web access to key production indicators
• ATEX protections
• Corrosive resistant material with PP or PE parts
• OIML Weight and measurement certification
• Bi-color tanks for sequence filling